Category Archive Molecular sieve 3a vs 4a


Molecular sieve 3a vs 4a

Type A All molecular sieves are composed of sodium and aluminosilicate, which are grown to form a three-dimensional crystal structure. When A-Type crystals are grown, they initially are all Type 4A, meaning the pore openings are four Angstroms in diameter with an A-Type crystal structure. These 4A crystals are capable of adsorbing molecules that are smaller than 4 angstroms in diameter, such as water, while allowing larger molecules, such as methane, to pass along to the desired product stream.

Smaller Pore Sizes The pore size of Type 4A can be manipulated, which allows molecular sieve to be used to adsorb, or exclude, certain molecules during refining and purification processes. If 4A crystals are exposed to potassium for instance, an ion exchange can occur, replacing a sodium ion with a larger potassium ion, and creating a smaller pore opening. This ion exchange is how Type 3A molecular sieve crystals are made.

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Exchanging one ions allows more selectivity for adsorbing water and is critical in processes such as Ethanol Dehydration. Larger Pore Sizes To offer a slightly larger pore opening, calcium is used in an ion exchange to produce Type 5A molecular sieve. A sodium ion is exchanged with the slightly smaller calcium ion, which increases the pore size of the crystal. Type 5A is able to adsorb certain mercaptans while still small enough to block larger hydrocarbons from entering the crystal.

Type 5A is also useful for producing relatively pure streams of hydrogen or oxygen since it is able to adsorb nitrogen, carbon monoxide, and other contaminants. Type X To create very pure streams of oxygen, a Type 13X crystal is more likely to be used. Type X crystals are shaped differently from Type A crystals are tend to offer much larger pore sizes, about 9 Angstroms in diameter. Aside from oxygen production, X type crystals are commonly used in cryogenic distillation processes to deeply dehydrate LNG and LPG streams.

It is critical to remove all water from these streams to prevent blockage and freezing in pipelines. There are many variations of Type X crystals with most being Type 13X, although some can be produced to have pore openings about 8 Angstroms in diameter, sometimes referred to as Type 10X. Ion exchanges are the key differences in Type A crystals, which offer different capabilities of adsorption, while Type X crystals have a different shape and offer much larger pore openings than Type A crystals.

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Zeolite Molecular Sieves

Thanks Johny! We are glad you enjoyed our article and will keep adding more as we create new content. Hi there! Feel free to ask any questions you may have in the forum section of the Mavens Community. Hey There. I found your weblog using msn. This is a really neatly written article. I will make sure to bookmark it and come back to read more of your useful information.Molecular Sieves are available in: 3A Molecular Sieve.

The order of adsorption rate is helium, neon, nitrogen and water. This Molecular Sieve was made with drying fuel grade ethanol in mind.

Ethanol can only be dried to the azeotropic point of This is the method of drying that is picked by fuel ethanol producers. The important thing is that it is visibly noticeable to determine when the mole sieve attains saturation. The molecular sieve beads turn blue when they becoming active.


The beads are colored beige when they are saturated. This Mole Sieve is considerably larger any of the other A type openings. Its pour size is 10A. This desiccant is used mainly for modifications of gases and liquid because it offers corresponding absorption for bi-molecule and tri-molecule.

Molecular sieve is the effective option for eliminating water from gases and liquids. Usually products like alumina desiccants and silica gel have been used for such purposes, molecular sieve desiccants can give cleaner outcomes. The sieves have tiny and uniform pores, which makes them ideal adsorbents. What are the Different Types of Molecular Sieves? Molecular Sieve Desiccant Packs Molecular sieve is the effective option for eliminating water from gases and liquids.

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System Time: PM.The A in 3A stands for Angstrom,a unit of measurement named after Swedish scientist Anders Jonas Angstrom who was looking for a unit of measurement small enough to measure spectral lines beams of light. On a side note here 13X equals 10A. So why would someone chose 3A over 4A?

Ultimately the choose a 3A molecular sieve here is why. For this example 3A sieve works best because the size of water molecule is approximately 2. It actually refers to the type of crystalline structure of the zeolite crystal. Looks good save — no reference, no data, nothing offered as a support.

How would we know any of this is any good? We need a zeolite molecular sieve to use in an oxygen concentration machine. I believe that a 5 A, 0. Could you send a quotation? Is it possible to separate cyclohexane from the contaminated air using a relative molecular sieve? Name required. Mail will not be published required. Molecular Sieve Mavens Powered by : Wordpress. Molecular Sieve Mavens.

Molecular Sieve Pore Sizes 7. Posted on : By : Mr. Share this :. Comments 7 jeevan said on Nice answer Reply. Dave Flaugher said on Peter Ilich said on Log In.

ChemE, M. EIT "The only constant in life is change. Additionally, they are much more costly for drying Natural Gas to pipeline standards. However, you don't state your scope of work, so I'll assume you are drying the Natural Gas for downstream liquefaction and thus require a product dew point of oF or less.

If so, then Mol Sieves is the process of choice. Some suppliers will even warrant the application. Why you don't do this is beyond my understanding.

What Aspirin writes about may be great Physical Chemistry basics, but the statement that "Sodium and Potassium differ in cation exchange capacity which will affect its usefulness as a catalyst surface" has zero applicability in the Unit Process called Adsorption.

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Adsorption, as proposed being used in this application, involves the physical surface-binding capability of adsorbents by Van der Waals forces. This physical effect has nothing to do with cation exchange or any catalyst effects at all. The basic adsorbent does not change physically or chemically during the process or adsorption and de-sorption regeneration. That's why I stand by my firm recommendation to always refer to the real "experts" in the matter: the manufacturer of the adsorbent s.

They wat to sell what is best for them too. If you regenerate with inlet gas, propane and heavier loss is not an issue.

The amount lost using residue gas will not be great enough to offset the higher cost of the 3A. So take the vendors recommendations and do your own lost revenue analysis.

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We have been using 4A mole sieve in our gas plant for years to remove the water from natural gas. We have to change out the beds this year and some companies are recommending changing from 4A to 3A. Are there any operational problems that we might encountered by the switch?Molecular sieve adsorbents are crystalline alumino-silicates, known as zeolites which having a three dimensional interconnecting network of silica and alumina tetrahedra.

Their unique structure allows the natural water of crystallization to be removed, leaving a porous crystalline structure. Highly electropositive cations, like sodium, potassium and calcium present in their structure, increase the polarity of these sieves.

Further they have a very high surface area, a much required criteria for high adsorption. These molecular sieves are being used to separate even traces of polar impurities in gases or liquids.

The size of the pores, match the selective polar molecules adsorbed. The other molecules of different sizes pass through the bed without being trapped. Between the two types of Structures, a wide variety of zeolites with selective adsorption pores can be prepared.

Usually the molecular sieves are offered in three different forms, namely the Beads, Pellets and Powder. Beads offer a larger surface Area compared to Pellets. SINOCATA offers molecular sieve adsorbent products targeted at the natural gas, refining, petrochemical, air drying markets and other industrial application.

How is 3A and 5A made from 4A Molecular Sieve?

The powder forms of the 3A, 4A, 5A and 13X sieves are suitable for specialized applications. If the fluid to be adsorbed is a polar compound, it can be adsorbed with high loading, even at very low concentrations of the fluid. Molecular sieves will therefore remove many gas or liquid impurities to very low levels ppm or less. The main component of 3A molecular sieve is alumino-silicate that forms potassium aperture with 3A, and it is a molecular sieve of potassium A with A-type crystal structure.

It can be used as an industrial desiccant in chemical, pharmaceutical, oil refining and insulating glass. Dehydration of highly polar compounds, such as methanol and ethanol.

Air drying in Insulating glass. Refrigerant drying. It can be used as a desiccant in natural gas and various chemical gases and liquids, refrigerants, pharmaceuticals, electronic materials and volatile substances.

Molecular Sieve Type 4A is capable of adsorbing the same compounds as type 3A, and is commonly used for the dehydration of gases. The key applications for 4A Molecular Sieve includes: removal of water, carbon dioxide, hydrogen sulfide, and mercaptans with a low molecular weight from natural gas and the deep dehydration of gases and liquids such as air, carbon dioxide, natural gas, hydrogen, oxygen, refrigerants, and solvents.

Removal of hydrocarbons, ammonia and methanol from gas streams Special types are used in the air break units of buses, trucks and locomotives.

Packed in small bags, it may be used simply as a packaging desiccant. Molecular Sieve Type 5A The main component of 5A molecular sieve is alumino-silicate that forms potassium aperture with 5A and it is a molecular sieve of calcium autunite A with A-type crystal structure.

It can be used for drying and purification of gas and liquid in oil, gas oxygen industry, ammonia decomposition industry and other industries. The key applications for 5A Molecular Sieve includes: the adsorption of water, carbon dioxide, ethylene, and propylene from feed gas in air purification units and the separation of air, oxygen, nitrogen, and hydrogen from mixed gas streams.

Adsorption of trace moisture from Hydrogen and oxygen as well as organic compounds deeply. Normal paraffin separating process. Removal of the residual ammonia and water in hydrogen and nitrogen protection gas after the ammonia decomposition and PSA enrichment oxygen. Molecular Sieve Type 13X The main component of 13X molecular sieve is aluminosilicate that forms potassium aperture with 10A and it is a molecular sieve of sodium X with X-type crystal structure.Molecular sieve adsorbents are crystalline aluminosilicates, known as zeolites.

Their unique structure allows the water of crystallization to be removed, leaving a porous crystalline structure. These pores, or cages, have a high affinity to re-adsorb water or other polar molecules.

If the fluid to be adsorbed is a polar compound, it can be adsorbed with high loading, even at very low concentrations of the fluid. Molecular sieves will, therefore, remove gas or liquid impurities to very low levels ppm or less. Another feature of molecular sieve adsorbents is their ability to separate gases or liquids by molecular size or polarity. The pore, or cage, openings are the same size as many molecules, e. Since its founding, Zeochem has been at the leading edge of synthetic molecular sieve technology.

We have developed an ultra-stable molecular sieve able to withstand thousands of thermal regenerations with delayed decay and exceptional capacity retention.

Our efforts have been rewarded in recent years with numerous patents on zeolite manufacture and applications. These examples of unilateral product and process development are mirrored by our focus on real-world applications and participation in joint development projects with customers. Well-equipped laboratories and pilot facilities support our researchers, who also have close relationships with numerous universities and private laboratories, with their specialized facilities and expertise.

Special efforts have been made to monitor and control all phases of production. Vendors are required to not only meet our stringent raw material specifications, but also to have in place extensive quality systems geared toward the continuous improvement of their products and processes. We demand that of ourselves and require it of our suppliers. We continue to upgrade and expand our processes and manufacturing capabilities, including toll manufacturing, regeneration of spent product and custom manufacturing.

This continuous improvement allows us to meet the challenges of the 21st century. Download our Molecular Sieves Brochure here.

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From the start, our technical service engineers provide conceptual advice and design support for your project. As the project moves forward, we can be called upon to review detailed designs and answer any questions regarding our products and their use in your operation. Even after the project is completed, our team supports you with consultation on last-minute change orders and start-up assistance when the unit is commissioned.

After-sale service is available for troubleshooting and performance optimization. The 3A molecular sieve is an alkali metal aluminosilicate with a pore opening of approximately 3 angstroms. Type 3A is made by ion-exchanging the sodium in the type 4A sieve with potassium. The 3A molecular sieve will exclude most molecules except water, making it very selective. This type of bead also has advantages in crush strength, durability and high rate of adsorption.

The 3A molecular sieve can remove moisture in both liquid and gas applications. Type 3A is used in the production of insulated glass, refrigerant drying, general moisture removal and the drying of natural gas, hydrocarbon liquids, ethanol and reactive monomers such as olefins. The 4A molecular sieve is an alkali metal aluminosilicate with an effective pore opening of approximately 4 angstroms.

The sodium form of type A is widely used as a general-purpose drying agent and has good physical and adsorption properties. Type 4A beads can be used to adsorb water, ammonia, methanol, ethanol and carbon dioxide. This type of molecular sieve is often used to remove moisture from gas and liquid streams, where co-adsorption of sulfur compounds and carbon dioxide is not a concern.

The 5A molecular sieve is an alkali metal aluminosilicate with an effective pore opening of 5 angstroms and is the calcium-exchanged form of the type A zeolite.We had zero stress our whole trip as a result of excellent forethought, planning and distribution of the information needed for our trip.

3A, 4A, 5A, 13X… What’s the Difference?

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Daile Posted on10:12 pm - Oct 2, 2012

Und was, wenn uns, diese Frage von anderem Standpunkt anzuschauen?